Bottling and capping of the hottest skin care prod

2022-10-14
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Bottling and stamping of skin care products Celeste industries was founded in 1946. In addition to producing its own products, Celeste industries has been engaged in contract packaging business for more than 15 years. In the past few years, the company has formulated a business plan to accelerate the development of its business. The focus of the plan is on pharmaceutical products and sanitary products. In May, 2004, Celeste completed a major quality system plan. Celeste can now meet the requirements of GMP performance standards for pharmaceutical products packaging by complying with parts 210 and 211 of the federal government regulations (CFR) of the United States of America with a thickness of (2.0 0.2) mm for food test pieces

vial with brush

in order to meet the requirements of the new decree, Celeste recently installed a bottling production line and a horizontal molding/filling/sealing machine. The bottling line is installed in a new 100000 grade clean room, making the sanitary conditions reach the highest standard. During the visit of PD magazine, the bottling line was producing 0.3 oz of skin care products with a small brush in the bottle

the square bottles are manually pushed to the rotary table, and the rotary table puts the bottles on the conveyor belt one by one, and brings the bottles to the integral intermittent filling and capping machine of capmatic Co., Ltd. For safety reasons, the filling and capping machine is installed in a special enclosed space. After being measured, the bottles are transported to the turntable of the machine, and the turntable takes the bottles to the duplex loading station first, and each station is responsible for adding half of the products first. Liquid cosmetics are injected into the bottle by a positive displacement pump through a plastic tube and a stainless steel nozzle

the next step is brush insertion. The brush is dumped into a sorting hopper, which turns the brush, puts it on the track and transports it to the filling and capping machine. Align the brush with the middle of the bottle cap by a funnel, and then push the brush downward into the bottle cap by a chuck. The cover is also dumped into a funnel. After the funnel orients the cover correctly, the cover is placed on the track into the closed chamber and added to the bottle. This is also done in two steps. The first console adds the cap to the bottle and pre screws the cap, and then the next tightening operation is carried out on the second console. When the turntable rotates continuously, the bottles are unloaded onto the conveyor belt, taken out of the clean room and transferred to the capmatic label star pressure-sensitive label machine

Label Star label machine is a unique and clean single frame structure. The electrical part is within the frame of the machine, which is completely designed for the requirements of the pharmaceutical industry. This machine can also label circular bottles. When PD visited, this labeling machine was labeling square bottles before and after. The label roll is installed horizontally, and the material roll reaches the label pasting point through the floating roller. Here, the label is peeled off and added to the passing bottle. The inkjet printer produced by Markem company prints the batch number on the label. The used label paper on both sides is rolled back onto the cardboard shaft. The combination of stepping motor technology and push-pull feeding system can push out the new label roll while pulling away the used paper roll, which almost completely eliminates the tension of back paper. When the bottle passes through the labeling machine, the fixing belt on the top of the bottle can hold the bottle firmly. This fixed belt and the conveyor belt use the same motor, so it can be synchronized with the conveyor belt, so that the forward speed of the fixed belt and the conveyor belt are exactly the same, thus eliminating the tilting phenomenon

at the outlet of the labeling machine, the foam tray specially made for bottles comes out of the storage container and falls onto the conveyor belt, and the labeled bottles are manually inserted into the foam tray. The pallets are then transferred to cartons produced by ADCO manufacturing. Here, the rotating arm uses a vacuum suction cup to grab the flat cardboard boxes from the tilting hopper and place them on another conveyor belt working parallel to the conveyor belt transporting trays and bottles. The rotating arm pushes the tray into the carton, and then advances through the carton sealing station, where the carton is sprayed with hot melt adhesive and sealed

after printing the date code by a Markem inkjet printer, the cartons are transported to the packer produced by ARPAC group, and six cartons are packed together with shrink film. After the box passes through the shrink tunnel, it is loaded into the shipping box manually, and then the bottom and top of the box are pasted with tape by the little David tape machine produced by loveshaw company under ITW. The shipping boxes are printed by marsh patriot inkjet printer produced by Videojet technology, and then stacked manually

insect repellent bag making equipment

celeste industrial spring testing machines are mainly divided into three categories. The company also installed a horizontal forming/filling/sealing machine produced by HMC company (). During the interview of PD magazine, this machine was producing insect repellent. The pitch dividing head of the machine is 8 inches, which can handle all kinds of small bags with a width of less than 6.75 inches. The insect repellent bag is 3 inches wide, so this machine can run two bags at a time. The following is the working procedure after the film is pulled through the machine:

◆ the film roll is placed at the entrance of the machine. In order to control the tension, the film will pass through a series of jumping rollers, and then a tractor will lead the film upward to the metal distributor to produce an extension product at the bottom of the film, and the market-oriented development technical support will produce a crease. The film is then pulled through the machine by a set of servo driven feed rollers

◆ vertical sealing strips generate seals between small bags; The top edge is maintained by a servo controlled edge guide

◆ die cut a "wide brimmed cap" shape with holes in the center of each small bag for hanging. Debris is collected in plastic bags for disposal

◆ cut tear incisions on both sides of the pouch. After the small bags come out of the servo feed roll, two bags are separated in a group

◆ the woven material used to contain the insect repellent is inserted into the small bag. Two parallel material belts are given by the drum, and the material belt is pleated by two sets of telescopic finger components. Then, the material belt is pulled and installed on the drum behind the molding, filling and sealing machine, moving downward, and inserted into two small bags at a time. The material is cut by a horizontal knife and folded twice when entering the bag

◆ insect repellent is filled into small bags by positive displacement pump through plastic pipe, two small bags at a time

◆ the top of the pouch is sealed

◆ use a cam driven slitter to cut a pair of small bags, and then put them on the finished product conveyor belt. (packaging digest by technical Jack mans)

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